Guarantee: 1 year Model Number: MC70SGM Use: BOAT, Auto, Electrical Bicycle, Enthusiast, Home Equipment, Cosmetic instrument, Smart House, Business Tools Kind: Equipment MOTOR Torque: .1mN.m Building: Permanent Magnet Commutation: Brush Safeguard Function: Totally Enclosed Pace(RPM): 2rpm Ongoing Recent(A): DC Performance: eighty five% Software: Sensible Equipment Express: trustworthy Construction: Compact Perform: Stable Good quality: ISO9001 Rated Velocity: 2rpm Certification: CE Equipment Ratio: 3178 Gear: Worm Gear Noload Pace: 2.5rpm Port: ZheJiang
Specification
MODE
VOTAGE
NO LOAD
AT Optimum Efficiency
STALL TORQUE
SPEED
CUR.
SPEED
CUR.
TORQUE
Power
TORQUE
GEAR RATIO
v
r/min
A
r/min
A
mN.m
kg.cm
mN.m
MC70SGM
2
2.five
0.03
2
0.06
0.1
0.six
0.3
3178
Packing & Shipping and delivery There’re 3 types of internal package deal available, but most common and suitable to be delivered for prolonged journey is peal foam. Supply: forty days right after validate samples. FAQ Q: What is the price tag?A: Because most motors are personalized solution, please contact us for inquiry sheet, we will supply you exact price as per your specification sheet.Q: How can you assure high quality?A: Usually make sample as for each confirmed drawing. Usually a pre-manufacturing sample ahead of mass generation. Always 100% last inspection ahead of shipment.Q: Can we supply tailored merchandise?A: Sure. You can send out us drawing or sample for us to estimate and make samples prior to generation. Q: Can we location sample buy?A: Indeed, sample buy is often welcome to make certain our consumers get qualified merchandise.Q:What’ OTOM Bike Filth Bicycle Spare Parts Entrance Sprocket Include Chain Protector Guard Little Fly For CB250-F ZS172FMM s your bare minimum quantity for bulk manufacturing?A: Count on what type of motor you need. It’s 100-500pcs for typical motor. And one thousand-5000pcs for tailored motors.Q: What is actually the lead time for normal purchase?A: The standard lead time is 25-35 days after remit the progress.Q: Is it achievable for you to produce new motors if we can give tooling value?A: Of course. Make sure you kindly share the detailed needs like efficiency, dimension, yearly amount, focus on value and so forth. Then we will make our evaluation to see if we can prepare or not.Q: Why must I buy from you not from other suppliers?A: Since we have positive aspects as beneath:*”Quick, Exact and Steady” is our high-productive perform fashion. *Get addressing buyer discomfort details as our accountability. *Attach significance to technological innovation, top quality and brand value. Company Profile With identical aspiration a team of energetic and enterprising best manager, technological engineers, sourcing administrators and advertising and marketing directors from distinct industries of CZPT domestic enterprises founded ZheJiang Meichu Industrial Co., Ltd. in 2571. Meichu is located in ZheJiang , Mini Bicycle Sprocket Centrifugal Clutch the globe financial middle. ZheJiang has always been famous for quick tempo existence and professional weathervane, which offers beginning to batch soon after batch of excellent intercontinental provider-oriented enterprises. Below the impact of the great culture, Meichu is established to exhibit Chinese high-good quality merchandise to the globe specifically. Although Meichu is quite young, we have not only knowledgeable procurement but also thoughtful services team… Meichu operates in model contemplating way and constantly consider addressing client soreness points as our accountability, we feel very first reponsibility then organization. Xihu (West Lake) Dis.d by the principle of “Rapidly, Precise and Steady”, Meichu pay close interest to technologies, good quality, standardization and approach management. “Considerably less talking, More performing and Transpositonal thought ” two hundred-3ZX245710 mining sprocket excavator pulley roller undercarriage components observe roller bottom prime rollers for CZPT is our unchanging dedication. Make sure you come to feel free of charge to contact us each time you need to have , and you will locate Meichu do be reliable.
Worm reducer gearbox
Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.
Mechanics
A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line. Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures. The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in. Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments. Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.
Sizes
Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc. There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio. Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent. Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
Applications
The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market. Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system. The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers. Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical. Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.
Cost
The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one. In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase. Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market. Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance. In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
Self-locking function
A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications. The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear. Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box. Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability. Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling. The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.
Merchandise Description Features of SA Sequence Geared Motorsone, preserve a place, reputable and sturdy, bear overload capacity, excavator furukawa spare elements,undercarriage part power can achieve large 132KW2, low vitality intake, outstanding performance and reducer performance of in excess of 95%3, minor vibration, low noise, energy-saving high4, decide on substantial-quality forging steel components, solid iron box, equipment area rigidity by substantial-frequency heat treatment5, precision machined, make sure shaft parallelism and positioning bearing demands, kind helical equipment transmission assembly geared up with a variety of reducer Organization Profile About US HangZhou Jinhongda Transmission Products Co., Ltd is a contemporary company integrating market and trade. Our product sales office is situated in HangZhou baoan district. A overall of 15 employees are dependable for domestic and intercontinental operations.In China, We has proven the Pearl River CZPT as the middle to protect the national sales network. Our items are also exported to the United States, Germany, new merchandise 2016 triumph motorcycle France, Holland, Spain, Korea, Japan, Saudi Arabia, Thailand and other nations and regions. Our manufacturing unit is situated in HangZhou, ZheJiang , covering an region of ten,000 sq. meters.Our manufacturing facility has dozens of expert CNC machining equipment and a number of precision measuring tools and a lot more than a hundred professionals.The firm has been adhering to scientific and technological innovation, study and introduction of superior technological innovation, and continuously create new products to fulfill the market place demand from customers.The month to month production ability reaches 10,000 units. Our primary merchandise are BeiJi precision planetary reducer, R/ S/F/K series helical gear reducer, RV reducer, small equipment reducer, medium gear reducer, cast iron worm gear reducer, CAM splitter and other transmission products.We can also supply OEM products and special purpose merchandise. We have a sturdy technical capacity, GICL3 drum shape equipment coupling 45# metal industrial gear Factory Price tag shaft connector high torque transmission has obtained ISO 9001:2008 quality management system certification and producing in rigid accordance with the demands. Our merchandise have been widely employed in petroleum, chemical tools, plastic machinery, rubber machinery, food equipment, packaging machinery, a few-dimensional parking garage and assembly line and other machinery and equipment fields, won the vast majority of users’ gratification and praise.If you have needs, please make contact with us. Certifications Why Choose Us Packing and Shipping Merchandise software eventualities FAQ Q: Are you a buying and selling business or a producer ?A: We are a pace reducer gearbox producer in ZheJiang Province, China. Our organization owns the capability ofmanufacturing,processing, creating and R&D. Q:What details need to i tell you to affirm the worm gearbox?A:Design/Dimension,B:Ratio and output torque, C:Power and flange sort,D:Shaft Route,E:Housing shade,F:Order quantity. Q: Can you customise in accordance to our requirements?A: Yes, CS-M9013-50T Bicycle Sprockets Mtb Highway Bicycle Freewheel 13Speed Steel 11-50t Bicycle Freewheel Highway Bike Cassette we can layout non-normal products in accordance to customers’ drawings and samples. Q:What is the payment term?A:T/T and Paypal is utilised much more,you should make contact with us for details Q: How long is the shipping day?A: 10 – 20 enterprise times.
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools. Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications. The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life. Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place. Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
pocket
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap. The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces. The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft. Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it. Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts. The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection. High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure. Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads. The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash. There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts. Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required. Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future. Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime. Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment. When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
Organization Profile Exhibition Tailored Provider Certificate&Honor Client Remarks FAQ one. How to select a gearbox which satisfies our need?You can refer to our catalogue to pick the gearbox or we can support to select when you providethe technological information of essential output torque, output speed and motor parameter and so on.two. What data shall we give prior to inserting a acquire order?a) Variety of the gearbox, ratio, input and output kind, input flange, mounting place, and motor info and so forth.b) Housing shade.c) Acquire quantity.d) Other special specifications.3. What industries are your gearboxes being used?Our gearboxes are extensively utilised in the areas of textile, foods processing, beverage, chemical sector,escalator,computerized storage equipment, metallurgy, tabacco, environmental defense, logistics and and many others.four. Do you market motors?We have stable motor suppliers who have been cooperating with us for a lengthy-time. They can give motorswith large quality.
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process. Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request. In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption. Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications. Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics. Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears. Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears. Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine. The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run. Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills. Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture. Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears. Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required. High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1. Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing. AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives. editor by Cx 2023-06-21
MAIN FEATURES: 1) Made of high quality material, non-rusting;Both flange and foot mounting available and suitable for all-round installation 2) Large output torque and high radiating efficiency 3)Precise grinding helical gear with Smooth running and low noise, no deformation,can work long time in dreadful condition 4)Nice appearance, durable service life and small volume, compact structure 5)Both 2 and 3 stage available with wide ratio range from 5 to 200 6)Different output shaft diameter available -40-50mm 7)Modular construction enlarge ratio from 5 to 1400
MAIN MATERIALS: 1)housing with aluminium alloyand cast iron material; 2)Output Shaft Material:20CrMnTi 3)Good quality no noise bearings to keep long service life 4)High performance oil seal to prevent from oil leakage
APPLICATIONS: G3 Series helical gear motor are wide used for all kinds of automatic equipment, such as chip removal machine, conveyor, packaging equipment, woodworking machinery, farming equipment, slurry scraper ,dryer, mixer and so on.
Detailed Photos
Product Parameters
(n1=1400r/min 50hz)
norminal ratio
5
10
15
20
25
30
40
50
60
80
100
100
120
160
200
0.1kw
output shaft
Ø18
Ø22
n2* (r/min)
282
138
92
70
56
46
35
28
23
18
14
–
11
9
7
M2(Nm)
50hz
3.2
6.5
9.8
12.9
16.1
19.6
25.7
31.1
37.5
49.5
62.9
–
76.1
100.7
125.4
60hz
3
5
8
11
13
17
21
26
31
41
52
–
63
84
105
Fr1(N)
588
882
980
1180
1270
1370
1470
1570
2160
2450
2450
2450
2450
2450
2450
Fr2(N)
176
norminal ratio
5
10
15
20
25
30
40
50
60
80
100
100
120
160
200
0.2kw
output shaft
Ø18
Ø22
Ø28
n2* (r/min)
282
138
92
70
56
45
35
29
23
18
14
13
12
8
7
M2(Nm)
50hz
6.5
12.6
19.1
26.3
32.6
38.9
50.4
63
75.6
100.8
103.9
125.4
150
200.4
250.7
60hz
5.4
10.5
16.6
21.9
27.1
32.4
42
52.5
63
84
86.6
104.5
125
167
208.9
Fr1(N)
588
882
980
1180
1270
1760
1860
1960
2160
2450
2450
2840
3330
3430
3430
Fr2(N)
196
norminal ratio
5
10
15
20
25
30
40
50
60
80
100
100
120
160
200
0.4kw
output shaft
Ø22
Ø28
Ø32
n2* (r/min)
288
144
92
72
58
47
36
29
24
18
14
14
12
9
7
M2(Nm)
50hz
12.9
25
38.6
51.4
65.4
78.2
100.7
125.4
150
200.4
206.8
250.7
301.1
400.7
461.8
60hz
10.7
20.8
32.1
42.9
54.5
65.2
83.9
104.5
125
167
172.3
208.9
250.9
333.9
384.8
Fr1(N)
882
1180
1370
1470
1670
2550
2840
3140
3430
3430
3430
4900
5880
5880
5880
Fr2(N)
245
norminal ratio
5
10
15
20
25
30
40
50
60
80
100
100
120
160
200
0.75kw
output shaft
Ø28
Ø32
Ø40
n2* (r/min)
278
140
94
69
58
46
35
29
24
18
14
14
11
9
7
M2(Nm)
50hz
24.6
48.2
72.9
97.5
122.1
145.7
187.5
235.7
282.9
376.1
387.9
439
527
703
764
60hz
20.5
40.2
60.7
81.3
201.8
121.4
156.3
196.4
235.7
313.4
323.2
366
439
585
732
Fr1(N)
1270
1760
2160
2350
2450
4571
4210
4610
5490
5880
5880
7060
7060
7060
7060
Fr2(N)
294
norminal ratio
5
10
15
20
25
30
40
50
60
80
100
100
120
160
200
1.5kw
output shaft
Ø32
Ø40
Ø50
n2* (r/min)
280
140
93
70
55
47
34
27
24
17
14
13
12
8
7
M2(Nm)
50hz
48.2
97.5
145.7
193.9
242.1
272
351
439
527
703
724
878
1060
1230
1230
60hz
40.2
81.3
121.4
161.6
201.8
226
293
366
439
585
603
732
878
1170
1230
Fr1(N)
1760
2450
2840
3230
3820
5100
5880
7060
7060
7060
7060
9800
9800
9800
9800
Fr2(N)
343
norminal ratio
5
10
15
20
25
30
40
50
60
80
100
2.2kw
output shaft
Ø40
Ø50
n2* (r/min)
272
136
95
68
54
45
36
28
24
18
14
M2(Nm)
50hz
67
133
200
266
332
399
515
644
773
1571
1230
60hz
56
111
167
221
277
332
429
537
644
858
1080
Fr1(N)
2160
3140
3530
4571
4700
6960
7250
8620
9800
9800
9800
Fr2(N)
392
Outline and mounting dimension:
G3FM: THREE PHASE GEAR MOTOR WITH FLANGE (n1=1400r/min)
Power kw
output shaft
ratio
A
F
I
J
M
O
O1
P
Q
R
S
T
U
W
X
Y
Y1
standard
brake
0.1kw
Ø18
5–30-40-50
236
270
192.5
11
16.5
170
4
10
30
145
35
18
20.5
129
6
157
80
81
Ø22
-160-200
262
296
197.5
11
19
185
4
12
40
148
47
22
24.5
129
6
171.5
89.5
83.5
0.2kw
Ø18
5-
267
270
192.5
11
16.5
170
4
10
30
145
35
18
20.5
129
6
161
80
81
Ø22
-80-100
293
296
197.5
11
19
185
4
12
40
148
47
22
24.5
129
6
171.5
89.5
83.5
Ø28
306
309.5
208.5
11
23.5
215
4
15
45
170
50
28
31
129
8
198.5
105.5
88
0.4kw
Ø22
5-
314
324.5
204
11
19
185
4
12
40
148
47
22
24.5
139
6
171.5
89.5
88.5
Ø28
-80-100
330
337.5
215
11
23.5
215
4
15
45
170
50
28
31
139
8
198.5
105.5
93
Ø32
349
357
229.5
13
28.5
250
4
15
55
180
60
32
35
139
10
234
126
98
0.75kw
Ø28
5-
350.5
343.5
227.5
11
23.5
215
4
15
45
170
50
28
31
159
8
198.5
105.5
103
Ø32
-80-100
379.5
387
242
13
28.5
250
4
15
55
180
60
32
35
159
10
234
126
108
Ø40
401.5
408.5
270
18
34
310
5
18
65
230
71
40
43
185
12
284
149
126.5
1.5kw
Ø32
5-
420.5
441
254
13
28.5
250
5
15
55
180
60
32
35
185
10
234
126
121
Ø40
-80-100
457.5
478
270
18
34
310
5
18
65
230
71
40
43
185
12
284
149
126.5
Ø50
485.5
506
300
22
40
360
5
25
75
270
83
50
53.5
185
14
325
173.5
132.5
2.2kw
Ø40
5-
466.5
487
270
18
34
310
5
18
65
230
71
40
43
185
12
284
149
126.5
Ø50
-80-100
510.5
531
300
22
40
360
5
25
75
270
83
50
53.5
185
14
325
173.5
132.5
G3LM: THREE PHASE GEAR MOTOR WITH FOOT (n1=1400r/min)
Power kw
output shaft
ratio
A
D
E
F
J
G
H
K
P
S
T
U
V
W
X
Y
Y1
standard
brake
0.1kw
Ø18
5–30-40-50
236
270
40
110
135
16.5
65
9
45
30
18
20.5
129
183
6
133
85
10
Ø22
-160-200
262
296
65
130
155
19
90
11
55
40
22
24.5
129
193
6
139.5
90
12
0.2kw
Ø18
5-
267
270
40
110
135
16.5
65
9
45
30
18
20.5
129
183
6
133
85
10
Ø22
-80-100
293
296
65
130
155
19
90
11
55
40
22
24.5
129
193
6
139.5
90
12
Ø28
306
309.5
90
140
175
23.5
125
11
65
45
28
31
129
203
8
170
110
15
0.4kw
Ø22
5-
314
324.5
65
130
155
19
90
11
55
40
22
24.5
139
199.5
6
141.5
90
12
Ø28
-80-100
330
337.5
90
140
175
23.5
125
11
65
45
28
31
139
210
8
170
110
15
Ø32
349
357
130
170
208
28.5
170
13
70
55
32
35
139
226
10
198
130
18
0.75kw
Ø28
5-
350.5
343.5
90
140
175
23.5
125
11
65
45
28
31
159
222
8
170
110
15
Ø32
-80-100
379.5
387
130
170
208
28.5
170
13
70
55
32
35
159
238.5
10
198
130
18
Ø40
401.5
408.5
150
210
254
34
196
15
90
65
40
43
185
249
12
230
150
20
1.5kw
Ø32
5-
420.5
441
130
170
208
28.5
170
13
70
55
32
35
185
250.5
10
198
130
18
Ø40
-80-100
457.5
478
150
210
254
34
196
15
90
65
40
43
185
260
12
230
150
20
Ø50
485.5
506
160
230
290
40
210
18
100
75
50
53.5
185
288
14
265
170
25
2.2kw
Ø40
5-
466.5
487
150
210
254
34
196
15
90
65
40
43
185
260
12
230
150
20
Ø50
-80-100
510.5
531
160
230
290
40
210
18
100
75
50
53.5
185
288
14
265
170
25
G3FS: IEC GEAR REDUCER WITH FOOT (n1=1400r/min)
Power kw
output shaft
ratio
A
B
C
F
I
J
L
M
N
O
O1
P
Q
R
S
S1
T
T1
W
W1
X
Y
Y1
0.12kw
Ø18
5–30-40-50
147
95
115
154
11
16.5
4.5
170
140
4
10
30
145
35
18
11
20.5
12.8
6
4
163
80
86.5
Ø22
-160-200
173
95
115
164
11
19
4.5
185
140
4
12
40
148
47
22
11
24.5
12.8
6
4
171.5
89.5
89
0.18kw
Ø18
5-
147
95
115
154
11
16.5
4.5
170
140
4
10
30
145
35
18
11
20.5
12.8
6
4
163
80
86.5
Ø22
-80-100
173
95
115
164
11
19
4.5
185
140
4
12
40
148
47
22
11
24.5
12.8
6
4
171.5
89.5
89
Ø28
186.5
95
115
186
11
23.5
4.5
215
140
4
15
45
170
50
28
11
31
12.8
8
4
198.5
105.5
93.5
0.37kw
Ø22
5-
181.5
110
130
164
11
19
4.5
185
160
4
12
40
148
47
22
14
24.5
16.3
6
5
201
89.5
99
Ø28
-80-100
198
110
130
186
11
23.5
4.5
215
160
4
15
45
170
50
28
14
31
16.3
8
5
198.5
105.5
103.5
Ø32
216.5
110
130
215
13
28.5
4.5
250
160
4
15
55
180
60
32
14
35
16.3
10
5
234
126
108.5
0.75kw
Ø28
5-
206.5
130
165
185
11
23.5
4.5
215
200
4
15
45
170
50
28
19
31
21.8
8
6
216.5
105.5
123.5
Ø32
-80-100
235
130
165
215
13
28.5
4.5
250
200
4
15
55
180
60
32
19
35
21.8
10
6
236.5
126
128.5
Ø40
260.5
130
165
270
18
34
4.5
310
200
5
18
65
230
71
40
19
43
21.8
12
8
284
149
134
1.5kw
Ø32
5-
252
130
165
215
13
28.5
4.5
250
200
5
15
55
180
60
32
24
35
27.3
10
8
236.5
126
128.5
Ø40
-80-100
293.5
130
165
270
18
34
4.5
310
200
5
18
65
230
71
40
24
43
27.3
12
8
284
149
134
Ø50
321.5
130
165
300
22
40
4.5
360
200
5
25
75
270
83
50
24
53.5
27.3
14
8
323.5
173.5
140
2.2kw
Ø40
5-
290
180
215
270
18
34
5.5
310
250
5
18
65
230
71
40
28
43
31.3
12
8
284
149
134
Ø50
-80-100
334
180
215
300
22
40
5.5
360
250
5
25
75
270
83
50
28
53.5
31.3
14
8
323.5
173.5
140
G3LS: IEC GEAR REDUCER WITH FOOT (n1=1400r/min)
Power kw
output shaft
ratio
A
B
C
D
E
F
G
H
J
K
L
N
P
S
S1
T
T1
W
W1
X
Y
Y1
Z
0.12kw
Ø18
5–30-40-50
147
95
115
40
110
135
65
9
16.5
45
4.5
140
30
18
11
20.5
12.8
6
4
138.5
85
10
M8
Ø22
-160-200
173
95
115
65
130
154
90
11
19
55
4.5
140
40
22
11
24.5
12.8
6
4
141
90
12
M8
0.18kw
Ø18
5-
147
95
115
40
110
135
65
9
16.5
45
4.5
140
30
18
11
20.5
12.8
6
4
138.5
85
10
M8
Ø22
-80-100
173
95
115
65
130
154
90
11
19
55
4.5
140
40
22
11
24.5
12.8
6
4
141
90
12
M8
Ø28
186.5
95
115
90
140
175
125
11
23.5
65
4.5
140
45
28
11
31
12.8
8
4
170
110
15
M8
0.37kw
Ø22
5-
181.5
110
130
65
130
154
90
11
19
55
4.5
160
40
22
14
24.5
16.3
6
5
151
90
12
M8
Ø28
-80-100
198
110
130
90
140
175
125
11
23.5
65
4.5
160
45
28
14
31
16.3
8
5
170
110
15
M8
Ø32
216.5
110
130
130
170
208
170
13
28.5
70
4.5
160
55
32
14
35
16.3
10
5
198
130
18
M8
0.75kw
Ø28
5-
206.5
130
165
90
140
175
125
11
23.5
65
4.5
200
45
28
19
31
21.8
8
6
186.5
110
15
M10
Ø32
-80-100
235
130
165
130
170
208
170
13
28.5
70
4.5
200
55
32
19
35
21.8
10
6
201.5
130
18
M10
Ø40
260.5
130
165
150
210
254
196
15
34
90
4.5
200
65
40
19
43
21.8
12
8
230
150
20
M10
1.5kw
Ø32
5-
252
130
165
130
170
208
170
13
28.5
70
4.5
200
55
32
24
35
27.3
10
8
201.5
130
18
M10
Ø40
-80-100
293.5
130
165
150
210
254
196
15
34
90
4.5
200
65
40
24
43
27.3
12
8
230
150
20
M10
Ø50
321.5
130
165
160
230
290
210
18
40
100
4.5
200
75
50
24
53.5
27.3
14
8
265
170
25
M10
2.2kw
Ø40
5-
290
180
215
150
210
254
196
15
34
90
5.5
250
65
40
28
43
31.3
12
8
230
150
20
M12
Ø50
-80-100
334
180
215
160
230
290
210
18
40
100
5.5
250
75
50
28
53.5
31.3
14
8
265
170
25
M12
Company Profile
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and the Middle East and so on.Our aim is to develop and innovate on the basis of high quality, and create a good reputation for reducers.
Workshop:
Exhibition
ZheJiang PTC Fair:
Packaging & Shipping
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods. 2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc
FAQ
1.Q:Can you make as per customer drawing? A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes. 2.Q:What is your terms of payment ? A: 30% deposit before production,balance T/T before delivery. 3.Q:Are you a trading company or manufacturer? A:We are a manufacurer with advanced equipment and experienced workers. 4.Q:What’s your production capacity? A:4000-5000 PCS/MONTH 5.Q:Free sample is available or not? A:Yes, we can supply free sample if customer agree to pay for the courier cost 6.Q:Do you have any certificate? A:Yes, we have CE certificate and SGS certificate report.
Contact information: Ms Lingel Pan For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
Application:
Motor, Machinery, Marine, Agricultural Machinery, Power Transmission Applications
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes. Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor. In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems. Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types. A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox. Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install. Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
pocket
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws. Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear. When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear. Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation. Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position. The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads. The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool. Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism. The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction. High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications. Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture. Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output. Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant. editor by CX 2023-06-07
Xwd Bwd X/B Series Gear Motor Reducer Cycloidal Gearbox
Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light
industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.
Product Description
1. Big Volecity- Reducing Ratio:Ratio of single-stage speed-reducing is 1/11-1/87; Ratio of double stage speed-reducing is 1/112-1/5133;Ratio of three-stage speed-reducing is 1/2057-1/446571;more-stages can be combined according to the requirement. 2. High driving efficiency:Due to adopting rolling engagement in falling-in part, the driving efficiency can reach above 90%. 3. Small in size, light weight: with compacted structure,small size and light weight. Due to adopting the principle of planet driving so that the input and output shaft in the same axis which will integrated with the motor. 4. Long service life: Has good resistance to abrasion because the main driving engaging parts are made of bearing steel and applying rolling friction. 5. Stable running: for most driving procedure, we adopt multi-teeth falling-in. Then the running will be stable with low noise. 6. Convenient dismounting:reasonable structure and design. 7. Strong overloading ability,anti-compact,suitable for frequently start and double-side rotation.
Model selection for washing machine Gear Box Transmission: Closely using the ideal reduction ratio. Reduction ratio = servo motor speed / reducer output shaft speed Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer. The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.
Detailed Photos
Chinese Gearbox Speed Reducer is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy(metal mills like plate flip machines, ingot pushers, winding machines,cooling bed transfer frames, roller straighteners, roller tables, shears continuous, casting drivers, slabbing mills, wire mills, sheet mills, plate mills), nonferrous metals, coal, building materials, ships, water conservancy(screw pumps, water turbines, centrifugal pumps, raking equipment, aerators, filter presses), electricity, construction machinery, chemical industry (extruders, dough mill, rubber calender, cooling drums, mixers, agitators, toasters, centrifuges), Cranes(slewing gears, luffing gears, travelling gears, hoisting gears), Cane sugar mills, paper machines,cooling towers,dredgers(dumping devices, travelling gears, bucket wheel excavators, cutter heads, traversing gears), conveyors(bucket conveyors, hauling winches, hoist, belt conveyors, goods lifts, apron conveyors, rail travelling gears, escalators), Plate bending machines, cement industry (concrete mixers, breakers, rotary kilns, tube mills, separators, roll crushers) and petrochemical industries. In all fields of national economy and national defense industry, gearbox reducer products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.
Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers
Company Profile
Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world. Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction. Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions. With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.
FAQ
1. Who are we? We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).
2. Can you customize according to our requirements? Yes, we can design nonstandard products according to customer’s drawing and sample.
3.What can you buy from us? speed reducer,gearbox,gear motor,pump,crusher
4. Why should you buy from us not from other suppliers? Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.
5. What services can we provide? Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery; Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF; Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash; Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
Application:
Motor, Machinery
Hardness:
Hardened Tooth Surface
Installation:
Horizontal Type
Layout:
Coaxial
Gear Shape:
Cycloidal Gear
Step:
Double-Step
Samples:
US$ 500/Piece 1 Piece(Min.Order)
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Request Sample
Customization:
Available
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Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process. Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request. In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption. Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications. Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics. Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears. Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears. Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine. The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run. Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills. Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture. Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears. Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required. High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1. Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing. AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives. editor by CX 2023-05-31
Applicable Industries: Building Materials Outlets, Manufacturing Plant, Equipment Fix Shops, Foodstuff & Beverage Manufacturing unit, Farms, Printing Stores, Construction works , Energy & Mining, chains devoted cleaner Travel Thoroughly clean for Bicycle 17L Other Customized support: OEM, ODM Gearing Arrangement: Worm Output Torque: 2.6-1760N.m Input Velocity: 750~3500rpm Output Speed: fourteen-280rpm Product identify: Gray colour worm reduction gearbox Product: From RV25 up to RV185 Material: Aluminum&iron cating Shade: K9149 (Gray )OR RAL5571(blue) Ratio: 7.5,10,15,twenty,30,forty,fifty, Manufacturing facility SS304 Stainless Steel 12B Roller Chain Sprocket 60,80,100 Warranty: 1 year after vessel date Top quality Control Program: ISO9001:2008 Port: ZheJiang or HangZhou Port,China
Merchandise Description Much more Products Organization Profile Item Line Certifications Exhibition Client Evaluations FAQ 1. How to decide on a gearbox which fulfills our requirement?You can refer to our catalogue to choose the gearbox or we can support to pick when you providethe technical info of essential output torque, output velocity and motor parameter and so forth.2. What info shall we give before putting a buy order?a) Sort of the gearbox, ratio, enter and output type, input flange, manufacturing facility 5mm personalized created glass slide concave groove grid Large transparency thickness thick white glass fantastic sprucing laboratory mounting position, and motor informationetc.b) Housing coloration.c) Obtain amount.d) Other unique demands.3. What industries are your gearboxes becoming utilized?Our gearboxes are commonly utilised in the areas of textile, food processing, beverage, chemical sector,escalator,automatic storage products, metallurgy, straightforward procedure zonle product 5200 chain noticed 660 wood cutting device chainsaw tabacco, environmental protection, logistics and etc.
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools. Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications. The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life. Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place. Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
pocket
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap. The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces. The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft. Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it. Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts. The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection. High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure. Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads. The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash. There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts. Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required. Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future. Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime. Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment. When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
