Product Description
Δ The optimization of the design and qualified coatings allow the GOLP hobs to have a longer service life within higher cutting speed;
Δ GOLP hob is particularly suitable for dry cutting, high speed cutting and hardened cutting;
Δ We choose the material in the whole world, but they only will be selected after a rigorous evaluation of the quality of hard alloy and test;
Δ They play well in various processing environment;
Δ Experienced technical staff and full range of world class CNC machines and testing equipment give the hobs from GOLP very high precision and a stable quality. Our fast delivery, high quality, technical support and our after-sales service helps you to take the lead in your industry.
| Hob type | Involute gear hob, Rectangular spline hob, Cycloidal gear hob, Pulley hob, Worm hob, Involute spline hob, Straight side spline hob, Long worm roll, Special hob, Sprocket hob; |
| Accuracy Grade | A, AA or higher accuracy standard(AAA, AAAA), Issued by the KLINGELNBERG tool and ZOLLER tool testing center; |
| Hob materials | Hard alloy Powder, high-speed steel; |
| The processing environment | High speed cutting, Wet cutting, Dry cutting, Hardened cutting |
| The scope of application | Before grinding, Before shaving, Before shaving, Scraping, Roll finishing |
| Technical support | Processing method, Special gear hob design and manufacturing, Processing parameters, Special hob tooling design and manufacturing |
| The hobbing precision | Each of the GOLP hobs will be delivered after careful processing and strict detection; If the equipment is in good condition, the user can process GB6 grade, JIS2 grade or higher precision gear. |
| Diameter | Φ10-200mm |
| Length | 6-200mm |
| Modul | 0.1-8 |
| No.Of Starts | 1-7 |
| Bore Designs | Φ6-60mm |
| Shaft Designs | For all common machines and special housing |
| Warranty | 2 years |
HangZhou GOLP CNC MACHINERY CO.,Ltd is located in HangZhou–the core location of the HangZhouang CHINAMFG which is the most dynamic economy area in China. We are a new brand company specializing in the CNC machine tool industry. The company is mainly engaged in Die-casting machine, CNC Punching machines, Powder compacting machine and other new intelligent machine and related supporting products. The company adheres to the business philosophy –Professional quality, Credibility first, Customer first, and is committed to the development goal of becoming an important member of the global market in the field of intelligent machines.
Q:What’s your payment terms?
A:T/T,L/C,Paypal,Western Union etc.
Q:How long is the product warranty?
A: 24 months
Q: Are you a trading company or a manufacturer?
A: We are a professional manufacturer. Our products have been exported to Asia, South America, Africa, and have developed a good world wide reputation.
Q: What kind of product certification do you have?
A: All our products have passed ISO9001 and CE certifications. We have strict quality inspection process before leaving our factory in order to offer the best quality machines to our customers.
Q: Do you have after sales service?
A: Yes, we have special service team which will offer you professional guidance, or On-site installation in customer Factory.
Q: Do you test all your goods before delivery?
A: Yes, we have strict quality inspection process including a load test for every machine before leaving our factory.
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| Standard: | Standard |
|---|---|
| Coating: | Coating |
| Worm: | Involute Worm |
| Head Number: | Multi-Head |
| Precision: | AA |
| Material: | High Speed Steel |
| Customization: |
Available
| Customized Request |
|---|
Can worm gears be used in precision manufacturing equipment?
Yes, worm gears can be used in precision manufacturing equipment. Here’s a detailed explanation of their use in precision manufacturing:
1. Precision Motion Control: Worm gears can provide precise motion control in manufacturing equipment. Their design allows for high gear ratios, which enables fine adjustments and precise positioning. This is particularly useful in applications where accurate and repeatable movement is required, such as CNC machines, robotic arms, and coordinate measuring machines (CMMs).
2. Load Holding and Backdriving Prevention: Worm gears have a self-locking characteristic, meaning they can hold loads in position without the need for additional brakes or clutches. This feature is advantageous in precision manufacturing equipment where holding a position is critical. The self-locking property also helps prevent backdriving, ensuring stability and accuracy during operation.
3. Compact Design: Worm gears have a compact design, which can be beneficial in space-constrained manufacturing equipment. Their worm and worm wheel configuration allows for a compact footprint, making them suitable for applications where size limitations exist.
4. High Torque Transmission: Worm gears can transmit high torque, making them suitable for heavy-duty precision manufacturing equipment. The meshing of the worm and worm wheel generates a large contact area, enabling efficient power transfer and load handling capabilities.
5. Reduced Noise and Vibration: Worm gears operate with a sliding motion rather than a rolling motion, resulting in reduced noise and vibration levels. This characteristic is advantageous in precision manufacturing equipment, as it helps maintain a quieter working environment and minimizes potential disturbances that could affect the precision of the manufacturing process.
6. Lubrication and Maintenance: Proper lubrication is crucial for the efficient and reliable operation of worm gears in precision manufacturing equipment. Lubricants help reduce friction and wear between the gear teeth, ensuring smooth and accurate motion. Regular maintenance and lubrication schedules should be followed to optimize gear performance and extend their service life.
While worm gears offer several advantages in precision manufacturing equipment, it’s important to consider the specific requirements of the application. Factors such as gear ratio, efficiency, backlash, and operating conditions should be carefully evaluated to ensure that worm gears are the appropriate choice for achieving the desired precision and performance.
Overall, worm gears can be successfully utilized in precision manufacturing equipment, providing precise motion control, load holding capabilities, compactness, and high torque transmission. When properly selected, installed, and maintained, worm gears can contribute to the accuracy, reliability, and efficiency of precision manufacturing processes.
How do you retrofit an existing mechanical system with a worm gear?
When retrofitting an existing mechanical system with a worm gear, several considerations need to be taken into account. Here’s a detailed explanation of the retrofitting process:
- Evaluate the existing system: Before proceeding with the retrofit, thoroughly assess the existing mechanical system. Understand its design, function, and limitations. Identify the specific reasons for considering a worm gear retrofit, such as the need for increased torque, improved efficiency, or enhanced precision.
- Analyze compatibility: Evaluate the compatibility of a worm gear with the existing system. Consider factors such as available space, structural integrity, alignment requirements, and the load-bearing capacity of the system. Ensure that the addition of a worm gear will not compromise the overall performance or safety of the system.
- Select the appropriate worm gear: Based on the requirements and constraints of the retrofit, choose a suitable worm gear. Consider factors such as gear ratio, torque capacity, efficiency, backlash, and mounting options. Select a worm gear that matches the specific needs of the retrofit and is compatible with the existing system.
- Modify or adapt the system: Depending on the compatibility analysis, it may be necessary to modify or adapt certain components of the existing system to accommodate the worm gear. This can involve making adjustments to shafts, bearings, housings, or other mechanical elements. Ensure that any modifications or adaptations are carried out with precision and adhere to industry standards.
- Install the worm gear: Install the selected worm gear into the modified or adapted system. Follow the manufacturer’s instructions and guidelines for proper installation. Pay attention to torque specifications, lubrication requirements, and any specific assembly procedures. Ensure that the worm gear is securely mounted and aligned to minimize misalignment and maximize performance.
- Test and optimize: After the installation, thoroughly test the retrofitted system to ensure its functionality and performance. Conduct tests to verify torque transmission, efficiency, backlash, noise levels, and any other relevant parameters. Monitor the system during operation and make any necessary adjustments or optimizations to fine-tune its performance.
- Document and maintain: Document the retrofitting process, including any modifications, adjustments, or optimizations made to the existing system. Keep records of installation procedures, test results, and maintenance activities. Regularly inspect and maintain the retrofitted system to ensure its continued performance and reliability.
It’s important to note that retrofitting an existing mechanical system with a worm gear requires expertise in mechanical engineering and an understanding of the specific system requirements. If you lack the necessary knowledge or experience, it is advisable to consult with professionals or engineers specializing in power transmission systems to ensure a successful retrofit.
How do you install a worm gear system?
Installing a worm gear system requires careful attention to ensure proper alignment, lubrication, and secure mounting. Here are the general steps involved in installing a worm gear system:
- Prepare the components: Before installation, ensure that all the components of the worm gear system, including the worm, worm wheel, bearings, and housing, are clean and free from any contaminants or damage. Inspect the components for any signs of wear or defects.
- Check alignment: Verify that the mating surfaces of the worm and worm wheel are clean and free from any debris. Ensure that the gear teeth mesh properly and that there is no excessive backlash or misalignment. Make any necessary adjustments or repairs before proceeding with the installation.
- Apply lubrication: Lubricate the worm gear system according to the manufacturer’s recommendations. Select a suitable lubricant that provides sufficient lubrication and reduces friction between the worm and worm wheel during operation. Apply the lubricant evenly to the gear teeth and other contact surfaces.
- Mounting: Position the worm gear system in the desired location, taking into account any space constraints or mounting requirements. Use appropriate fasteners, such as bolts or screws, to securely attach the system to the surrounding structure or base. Ensure that the mounting surfaces are clean, flat, and able to withstand the forces and loads exerted by the gear system.
- Alignment and adjustment: Once the worm gear system is mounted, check the alignment again and make any necessary adjustments. Ensure that the worm and worm wheel are properly engaged and that there is no excessive play or binding. Pay attention to any specified alignment tolerances provided by the manufacturer.
- Testing and operation: After installation, conduct a thorough functional test of the worm gear system. Verify that it operates smoothly, without unusual noise or vibration. Check for proper engagement of the gear teeth and ensure that the system performs as intended under different load conditions. Monitor the system’s performance during initial operation and address any issues or abnormalities promptly.
It’s important to follow the specific installation instructions provided by the gear system manufacturer. Different worm gear designs and applications may have additional installation requirements or considerations that should be taken into account.
Proper installation of a worm gear system ensures its reliable operation, minimizes wear, and maximizes its lifespan. If you are unsure about any aspect of the installation process, it is recommended to consult the manufacturer or seek the assistance of a qualified professional.
editor by CX 2024-04-17